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Catalina/Capri 25/250 Sailor's Forums

Catalina 25 Specific Forum

Installing new tiller

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OJ
Master Marine Consultant

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USA
4382 Posts

Initially Posted - 05/27/2012 : 05:37:42

Anyone here ever install a new tiller? Did you have to notch the lower aft end?

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1989 C25 TR/WK, #5822
1973 McVay Minuet 19
1975 Jester 12
1981 C25 SR/SK, #2428
1981 C22 SR/SK,
Tanzer 16
Sunfish

"There is nothing, absolutely nothing half so much worth doing as simply messing about in boats." Kenneth Grahame

Edited by - OJ on 05/27/2012 12:52:51

OJ
Master Marine Consultant

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USA
4382 Posts

Response Posted - 05/27/2012 : 12:41:15

As you can see, the tiller could use a notch

Masking tape works well for marking cut lines

Now the tiller fits close to the rudderhead

Attached plates (term?) to tiller with 2-sided tape - drillpress makes this job very easy

More surfaces to apply polyreuthane to

Edited by - OJ on 05/27/2012 12:52:09

Stinkpotter
Master Marine Consultant

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Djibouti
9040 Posts

Response Posted - 05/27/2012 : 13:39:56

Use a Q-tip or something to get some of the polyurethane into the holes. They're often the source of rot and delamination. You can also chamfer the holes in the wood with a larger bit so some sealant can hold to the bolts without being squeezed out as you assemble the whole thing, preventing water migration on the bolts. Water is diabolical...

Edited by - Stinkpotter on 05/27/2012 13:42:16

delliottg
Former Mainsheet C250 Tech Editor

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USA
4479 Posts

Response Posted - 05/27/2012 : 14:11:17

Nice work!

Having had my old tiller snap off in my hands, when I made a new one, I over drilled all the holes, and filled them with epoxy. Once set, I drilled inner holes for the bolts, tiller pin, etc. Water will never get into the tiller through those holes. I also did three coats of epoxy over the entire tiller, and bedded the tiller cap with thickened epoxy as well.

As Dave said, water's diabolical, I'd add insidious and relentless.

Edited by - delliottg on 05/27/2012 14:13:36

OJ
Master Marine Consultant

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USA
4382 Posts

Response Posted - 05/27/2012 : 16:00:05

Great suggestions! Thx!

Cutting the notch moves the aft hole away from the end - reducing the likelihood of splitting.

Edited by - OJ on 05/29/2012 08:40:20

dlucier
Master Marine Consultant

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Virgin Islands (United Kingdom)
7583 Posts

Response Posted - 05/29/2012 : 10:37:17

When installing my new tiller, to lessen the chance for water intrusion, I used thin neoprene washers between the tiller and the straps.

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blanik
Navigator

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Canada
210 Posts

Response Posted - 05/29/2012 : 16:13:51

i changed my rudder and i had to notch my tiller exactly like your's (i also shortened it by 2" at this end, and drilling the 3rd hole further up, ended up nice)

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Notice: The advice given on this site is based upon individual or quoted experience, yours may differ.
The Officers, Staff and members of this site only provide information based upon the concept that anyone utilizing this information does so at their own risk and holds harmless all contributors to this site.