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britinusa
Web Editor

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USA
5404 Posts

Initially Posted - 12/04/2008 :  07:08:28  Show Profile  Visit britinusa's Homepage
Todd Bosch provided a very nice Tech Tip on the C25 Through-hull upgrade. You'll find it in the Tech Tips > C25 > Hull and All C25 Tech tips pages.

This is a very nicely prepared tech tip article. Todd provided me with both a pdf and word doc of his tip.



Kudos!
/tech/tech25/Dora-Thruhull-upgrade.asp

Of course, this might spur a bunch of additional tech tips!!!
Tips can be in pdf, or regular text with images.

Paul

Edited by - britinusa on 12/04/2008 07:11:40

pastmember
Master Marine Consultant

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2402 Posts

Response Posted - 12/04/2008 :  08:03:46  Show Profile
Nice document, I am not sure why anyone would use a backing plate on such a strong hull, I have had a few boats over the years and have never seen a backing plate on a Marlon through hull.

Edited by - pastmember on 12/04/2008 08:04:17
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tbosch
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163 Posts

Response Posted - 12/04/2008 :  09:44:20  Show Profile
I people will find the article useful. I thought I might as well share what I learned. I have a 2 hour drive between home and the boat so extra trips were a bummer. Having the right tools and the right size hole saw are important.

Frank makes a good and interesting point about the backing plates. They may be unnecessary. They came with the Catalina Direct kit so I used them. The hull was at least half an inch thick in these areas.

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jerlim
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1484 Posts

Response Posted - 12/04/2008 :  11:38:54  Show Profile
Replacing our two thru-hulls was scheduled for this winter. However, having read through Todd's EXCELLENT description, I'm rethinking the need. I really wanted to just upgrade the valves, but planned to redo it all, as I expected to stress and possibly damage the integrity of the original thru-hulls...

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piseas
Former Treasurer

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USA
2017 Posts

Response Posted - 12/04/2008 :  15:42:21  Show Profile  Visit piseas's Homepage
Todd, for a newbie or otherwise, that is a very nice presentation, especially in PDF form.
As the Treasurer, I am gonna send you out a Catalina Association decal for such a fine job. Nice work.
Steve A


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dmpilc
Master Marine Consultant

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4593 Posts

Response Posted - 12/04/2008 :  18:10:11  Show Profile
That was an excellent presentation. Thanks! I would also question the need for the backing board given the thickness of the hull. How were you able to enlarge the hole in the hull without the hole saw blade wandering? Was the enlargement difference enough for the blade to stay in place, i.e. enough hull material inside the circle to keep the blade in place.
So far, mine appear to be holding up okay. It's comforting to see that yours was actually in pretty good shape before the work. I'm not sure I would trust myself to take on that project. I wonder why Catalina installed them plumb instead of vertical to the hull. Looks like vertical would have been easier.

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tbosch
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Response Posted - 12/04/2008 :  18:38:05  Show Profile
<blockquote id="quote"><font size="1" face="Verdana, Arial, Helvetica" id="quote">quote:<hr height="1" noshade id="quote"><i>Originally posted by dmpilc</i>
<br />...How were you able to enlarge the hole in the hull without the hole saw blade wandering? Was the enlargement difference enough for the blade to stay in place, i.e. enough hull material inside the circle to keep the blade in place.<hr height="1" noshade id="quote"></font id="quote"></blockquote id="quote">
Drilling the holes was tricky. The original hole needs to be enlarged and the angle through the hull has to change. When you line up the hole saw the pilot bit is floating in the original hole. To get started I hand held a pre-drilled backing block against the hull and used it as a guide. That kept the wandering to a minimum.

This would be a much simpler project if you skip mounting the backing blocks. I guess you would have to look at the thickness of your own hull an make a judgement call. In hind sight, I think my hull was thick enough to do without the blocks.

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Deric
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USA
408 Posts

Response Posted - 12/04/2008 :  20:14:25  Show Profile
Todd,

Very nice work: the new valve and the documentation. I worked on my valve last year during the winter months. I thought I would post before and after picturs here as a matter of reference because I also used a backing plate. You will also note the original valve looked exactly like the valve on your boat.







I would have done a better job if I had your article a year earlier. Heh.

Great work Todd, I look forward to reading your next tip.

Deric

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