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 New catalina direct mast plate doesn't fit
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kiko
1st Mate

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USA
69 Posts

Initially Posted - 05/14/2014 :  21:31:49  Show Profile  Visit kiko's Homepage
Has any other Catalina 25 standard rig owners ran into this? Bought the mast plate from them and it doesn't fit my mast step.

In the pics, you'll see the two holes I traced with a thin marker are pretty close to existing holes in mast plate.

Perplexing, thanks!




1979 C-25 SR/SK/Dinette
14' Hobie Cat
Sunfish

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islander
Master Marine Consultant

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USA
3994 Posts

Response Posted - 05/15/2014 :  06:03:11  Show Profile
Your not alone here, Many have had the same problem that the holes don't line up. The fix is to drill new holes where you need them.

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awetmore
Master Marine Consultant

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USA
1144 Posts

Response Posted - 05/15/2014 :  06:31:05  Show Profile
The instructions for the plate even say that Catalina did not use standard placement for the holes, so the plate will need to be modified to fit.

Drilling stainless steel isn't very easy. It is best to do it on a drill press or milling machine where you can use a low RPM, cobalt bit, lots of cutting fluid, and high pressure. If the drill bit spins on the stainless it will work harden the stainless and make it as hard as your drill bit (especially if the bit is HSS).

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TEM58
Navigator

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USA
113 Posts

Response Posted - 05/15/2014 :  07:16:57  Show Profile
I installed the same step a couple of months ago, and also had to drill two holes to match. I used a drill press, but it can be done with a hand drill. Alex has the right process. How are you rebedding the hardware? There's a couple of viable options, but most recommed very strongly against using 5200.

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Stinkpotter
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Djibouti
9014 Posts

Response Posted - 05/15/2014 :  07:51:21  Show Profile
I had a local rigging shop drill two holes. My equipment wouldn't make a dent.

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pastmember
Master Marine Consultant

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2402 Posts

Response Posted - 05/15/2014 :  10:33:25  Show Profile
This is why we own Drill Presses. I bought mine direct from Garhauer with no holes.

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kiko
1st Mate

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USA
69 Posts

Response Posted - 05/15/2014 :  21:16:46  Show Profile  Visit kiko's Homepage
Thanks everyone for the advice, got the holes drilled by a machine shop today.

And yes, drill press may be what I need to ask for fathers day lol.

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Stinkpotter
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Djibouti
9014 Posts

Response Posted - 05/15/2014 :  21:36:53  Show Profile
<blockquote id="quote"><font size="1" face="Verdana, Arial, Helvetica" id="quote">quote:<hr height="1" noshade id="quote"><i>Originally posted by kiko</i>
<br />...drill press may be what I need to ask for fathers day lol.
<hr height="1" noshade id="quote"></font id="quote"></blockquote id="quote">...in case you buy another C-25?

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szymek
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Canada
209 Posts

Response Posted - 05/17/2014 :  21:44:04  Show Profile
I think it it would be best that CD sold it without any holes. I was in the same situation - i had to drill my own holes.

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tomh
1st Mate

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USA
83 Posts

Response Posted - 05/19/2014 :  18:25:29  Show Profile
I also had to drill holes to make the plate fit. As it turned out, I wound up trashing it because it blocked the mast electrical cannon plug.

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jduck00
Captain

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USA
313 Posts

Response Posted - 05/19/2014 :  19:02:52  Show Profile
I did the same thing Tom. I had to cut a corner out to clear the electrical connection. I ended up installing mine backwards and cutting on it as well as drilling new holes. A whole lot more work than I was counting on, but I'm glad to have it now.

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Tomas Kruska
Admiral

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Czech Republic
522 Posts

Response Posted - 05/20/2014 :  01:34:38  Show Profile  Visit Tomas Kruska's Homepage
I had the same issue so drilled some more holes.
I've enhanced the mast plate by bending the forward lip a little upwards so it can be used for some additional blocks

[url="http://www.kruska.cz/C25_High_Anxiety/mast_raising_system/12082012044.jpg"]See my plate here.[/url]

Edited by - Tomas Kruska on 05/21/2014 00:03:33
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Stinkpotter
Master Marine Consultant

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Djibouti
9014 Posts

Response Posted - 05/20/2014 :  07:15:02  Show Profile
Nice photo, Tom, but way too big for us laptop users. It makes the whole thread too wide to read.

Edited by - Stinkpotter on 05/20/2014 07:16:07
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britinusa
Web Editor

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USA
5404 Posts

Response Posted - 05/20/2014 :  09:05:39  Show Profile  Visit britinusa's Homepage
<blockquote id="quote"><font size="1" face="Verdana, Arial, Helvetica" id="quote">quote:<hr height="1" noshade id="quote"><i>Originally posted by Stinkpotter</i>
<br />Nice photo, Tom, but way too big for us laptop users. It makes the whole thread too wide to read.
<hr height="1" noshade id="quote"></font id="quote"></blockquote id="quote">

Did you know that Members can post a pic that links to the big picture?

Like this:
<center>[url="https://www.catalina-capri-25s.net/cgi-local/MBR_system.cgi?VM+1000-2306"]
Click to View Full Sized Image[/url]
<b>Wet what a surprise.</b>
Just off Dock Street. The hotel shuttle dropped us off here each day. Couple of minutes walk to the show entrance.</center>

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OJ
Master Marine Consultant

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USA
4382 Posts

Response Posted - 05/20/2014 :  16:10:49  Show Profile
Well I'm a little disappointed that CD has yet to correct this issue. This topic has been ongoing for some time.

I was fortunate to have a neighbor who owns a machine shop.

But, it does give us something to chat about I suppose . . .



Edited by - OJ on 05/20/2014 16:27:39
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pastmember
Master Marine Consultant

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2402 Posts

Response Posted - 05/20/2014 :  18:43:39  Show Profile
This is not a correctable issue. CD normally carries the most current spec on a single item, my guess is this pattern is correct for late model C 25s. I also doubt the mast steps were drilled consistently from boat to boat.

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Tomas Kruska
Admiral

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Czech Republic
522 Posts

Response Posted - 05/21/2014 :  00:05:07  Show Profile  Visit Tomas Kruska's Homepage
<blockquote id="quote"><font size="1" face="Verdana, Arial, Helvetica" id="quote">quote:<hr height="1" noshade id="quote"><i>Originally posted by Stinkpotter</i>
<br />Nice photo, Tom, but way too big for us laptop users. It makes the whole thread too wide to read.
<hr height="1" noshade id="quote"></font id="quote"></blockquote id="quote">

I know, sorry. I've fixed it. Problem is that I don't have preview pictures on my server and I cannot upload them here since I'm not paid member.

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