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 standing rigging
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bradminda
1st Mate

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USA
45 Posts

Initially Posted - 02/05/2014 :  11:08:27  Show Profile
I have an 82 standard rig full keel boat that but for say 3 years has been in fresh water in central California. My standing rigging is original. It is currently on the trailer so inspection is easy. Regardless of inspection and considering the rigging is original should I replace it. I plan to put it in the SF bay next summer.

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Stinkpotter
Master Marine Consultant

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Djibouti
9013 Posts

Response Posted - 02/05/2014 :  11:40:07  Show Profile
Inspections are problematic. The SS cable tends to deteriorate more inside the swages, or sleeves that hold it to the hardware, where you can only see it with an x-ray. The deterioration can be in the form of "crevice corrosion" where the surface of the wire shows only microscopic cracks, but the major corrosion is below the surface. This happens somewhat quicker in salt water than fresh, but most people will say 32 years is past the threshold for peace of mind.

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pastmember
Master Marine Consultant

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2402 Posts

Response Posted - 02/05/2014 :  16:15:29  Show Profile
Replace, standardize on a single size wire and get open turnbuckles. Don't forget you can simulate an adjustable backstay with a short backstay and a purchase. Think about what you want new rigging to give you and order it.

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OJ
Master Marine Consultant

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4382 Posts

Response Posted - 02/05/2014 :  16:46:33  Show Profile
SF Bay is very demanding on boat hardware. If the rigging is indeed original, it's a no brainer.

Edited by - OJ on 02/05/2014 17:57:13
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Lee Panza
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465 Posts

Response Posted - 02/05/2014 :  21:52:19  Show Profile  Visit Lee Panza's Homepage
Agreed: a "no-brainer."

Summer on San Francisco Bay is quite challenging in a 25-footer. Within just a few hundred yards you can go from essentially calm to 25 knots (like coming out of the lee of Angel Island at Point Blunt), and you can find yourself pushing the limits of a boat that's in excellent condition - or exceeding the limits of a boat with critical systems somewhat compromised.

Consider using swageless fittings: the initial cost can be a lot higher than swaged fittings, but by the second round of replacement you come out ahead. I ran the numbers before making that decision myself. Besides, you can do it all yourself instead of having a rigging shop (or Catalina Direct) provide it, and more importantly you can adjust it yourself later if you choose to.

I'd close with a friendly "good luck" except that the standing rigging is one place where luck is not enough.

- Lee

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islander
Master Marine Consultant

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USA
3992 Posts

Response Posted - 02/06/2014 :  06:15:53  Show Profile
Like Dave said above, crevice corrosion where you can't visually see is the problem. Like rust it never sleeps. My boat is an 87 and I replaced all of the standing rigging for the second season after I bought the boat. Peace of mine. Now I'm comfortable when the boat is pushed to the limits.

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bradminda
1st Mate

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45 Posts

Response Posted - 02/06/2014 :  18:55:49  Show Profile
Thanks to all that have confirmed my thoughts.

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Phredde
Navigator

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125 Posts

Response Posted - 09/02/2014 :  17:08:04  Show Profile
Is there a recommended replacement age for standing rigging in a saltwater environment? The parts I can see look to be in OK shape. But the previous owner told me he had replaced the original rigging before I bought the boat 18 years ago. So it's probably about 20 years old now. Any advice?

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OJ
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4382 Posts

Response Posted - 09/02/2014 :  19:01:55  Show Profile
Saltwater and San Francisco Bay - I think you're sailing on borrowed time.

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Lee Panza
Captain

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465 Posts

Response Posted - 09/02/2014 :  21:16:43  Show Profile  Visit Lee Panza's Homepage
quote:
Originally posted by Phredde

Is there a recommended replacement age for standing rigging in a saltwater environment?


Phredde, I've read in a number of places that ten years is a reasonable useful life for stainless steel wire rigging in a salt environment. I'm always suspicious of the accuracy of nice round numbers like that, but I don't think any 'authoritative' person would argue that twenty years is safe.

Your standing rigging is one place where 'good enough' really ain't. I've seen individual wires pop without losing a rig entirely, so there's some margin of safety, but you'll never know how much more stress your rig can take at its advanced age.

I don't want to be bouncing around on the Bay some afternoon and hear Coast Guard Group San Francisco put out a call about a sailboat in distress that lost its mast.

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dasreboot
Admiral

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Response Posted - 09/03/2014 :  04:34:12  Show Profile  Visit dasreboot's Homepage
I shortened my uppers for a bridge rig, and used swageless fittings. You'd swear they will never hold, but they do. They are supposed to be stronger than swaged.

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Voyager
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Response Posted - 09/05/2014 :  07:06:39  Show Profile
Among those writing or reading this thread, how many have had a cable failure? What happened, did you only snap a shroud or completely dismast the boat? I've been lucky (so far), aside from my forestay unraveling near the top swage due to my furler getting stuck, I've not had a problem [yet]! 20 years does seem like borrowed time however...

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dasreboot
Admiral

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Response Posted - 09/05/2014 :  12:54:47  Show Profile  Visit dasreboot's Homepage
had a dismasting on my first boat aprox 20 some years ago (newport 21). a pin broke on the single shroud. deck stepped mast, so it just twisted up the mast step.

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sweetcraft
Admiral

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USA
816 Posts

Response Posted - 09/05/2014 :  21:00:34  Show Profile
Had a bronze open turnbuckle pop on shroud on a 23 Aquarius but mast didn't fall. Got sail down quickly and motored back to port.

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Stinkpotter
Master Marine Consultant

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Djibouti
9013 Posts

Response Posted - 09/06/2014 :  08:51:13  Show Profile
quote:
Originally posted by Voyager

...I've been lucky (so far), aside from my forestay unraveling near the top swage due to my furler getting stuck, I've not had a problem [yet]! 20 years does seem like borrowed time however...

Bruce, all standing rigging on Passage when you bought her was replaced in 2004, from CD. The rigger that installed it was impressed with its quality and fit. (He fabricated rigging for many larger boats.)

Edited by - Stinkpotter on 09/06/2014 08:58:04
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sdpinaz
Navigator

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193 Posts

Response Posted - 09/06/2014 :  09:21:52  Show Profile
Does the Catalina Direct kit come with all shrouds the same diameter? that would be nice....

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Voyager
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5231 Posts

Response Posted - 09/06/2014 :  11:51:28  Show Profile
Dave - I'd agree wholeheartedly that the rigging is impressive. When Scott and I took down the mast this spring we did not find any meathooks or kinks anywhere, and I was extremely careful when raising the mast not to put any kinks into the rigging. The swaged ends looked good and felt solid (no swizzle inside) and no signs of corrosion. I'm confident they'll be fine for another 5 years at least, but I'll keep an eye on them.

I do have a question for the brain trust here. I keep the lowers snug but not twangy-tight. The leeward shrouds naturally go loose on a reach. Does flexing and tightening repeatedly by sailing and tacking put more strain on them than if they were twangy-tight?

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islander
Master Marine Consultant

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3992 Posts

Response Posted - 09/06/2014 :  13:43:56  Show Profile
quote:
Does the Catalina Direct kit come with all shrouds the same diameter?

Sorry but no.

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Stinkpotter
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Djibouti
9013 Posts

Response Posted - 09/06/2014 :  15:44:41  Show Profile
quote:
Originally posted by islander

quote:
Does the Catalina Direct kit come with all shrouds the same diameter?

Sorry but no.
What difference does that make? You can't interchange uppers with lowers...

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Voyager
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Response Posted - 09/06/2014 :  16:22:26  Show Profile
Upper are a heavier gauge than lowers. They take much more of the load and are your saving grace if the the lowers fail.

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Lee Panza
Captain

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465 Posts

Response Posted - 09/06/2014 :  18:19:03  Show Profile  Visit Lee Panza's Homepage
quote:
Originally posted by Voyager

Among those writing or reading this thread, how many have had a cable failure? What happened, did you only snap a shroud or completely dismast the boat?...



Bruce, I've sailed two boats that had partial failures of the standing rigging. In both cases it was 1x19 SS wire rope.

On one, I was having trouble lowering the (hank-on) jib until I realized that one wire in the forestay had snapped and had partially unraveled. On the other one I was cleaning up the boat after an especially vigorous workout, and I heard a funny "ping" sound close to my ear; when I turned to look at the lower shroud I saw a broken wire waving at me as if to say, "look, jerk, if you're gonna sail like that you'd better change these cables."

They say the third time's the charm...

In both cases a wire broke in the lower portion of the length of the rope, but not at a swage. I can't figure out why.

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sdpinaz
Navigator

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USA
193 Posts

Response Posted - 09/06/2014 :  18:23:08  Show Profile
it would be nice if they were all the same. I would just like to have heavier lowers as well, that would not add much weight/windage and then everything would be the same.... I don't use one, but it would also allow you to use one guage to tune your rig instead of two....

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Stinkpotter
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Djibouti
9013 Posts

Response Posted - 09/06/2014 :  19:00:25  Show Profile
quote:
Originally posted by Lee Panza

...In both cases a wire broke in the lower portion of the length of the rope, but not at a swage. I can't figure out why.

I'd say it's a function of the degree of salt exposure, which logically decreases with height off the water. As said, generally the greatest danger is from salt and other contaminates that migrate down inside a swage where the resulting damage is out of sight. But "meat-hooks" above that are very loud warnings of disaster to follow.

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Voyager
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USA
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Response Posted - 09/07/2014 :  08:13:59  Show Profile
quote:
Originally posted by Voyager


I do have a question for the brain trust here. I keep the lowers snug but not twangy-tight. The leeward shrouds naturally go loose on a reach. Does flexing and tightening repeatedly by sailing and tacking put more strain on them than if they were twangy-tight?



Again, is it better from a metal-fatigue point of view to keep the lowers taught or just snug? The boat points well with a wee-bit of weather helm so the mast position and rake are fine.

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Stu Jackson C34
Admiral

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844 Posts

Response Posted - 09/07/2014 :  11:40:54  Show Profile
One SURE recommendation is to replace the closed body turnbuckles with open ones. When i redid our standing rigging, the rigger told me: "Good thing you changed it out today!" When he was removing the backstay turnbuckle, it just crumbled in half!!! Even if you don't replace your rig, change out those darned closed body turnbuckles, even in fresh water.

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Steve Milby
Past Commodore

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USA
5851 Posts

Response Posted - 09/07/2014 :  13:15:10  Show Profile
quote:
Originally posted by Voyager

quote:
Originally posted by Voyager


I do have a question for the brain trust here. I keep the lowers snug but not twangy-tight. The leeward shrouds naturally go loose on a reach. Does flexing and tightening repeatedly by sailing and tacking put more strain on them than if they were twangy-tight?



Again, is it better from a metal-fatigue point of view to keep the lowers taught or just snug? The boat points well with a wee-bit of weather helm so the mast position and rake are fine.

No shrouds should be bar-tight, but the forward lowers should be taut. Their purpose is to prevent the lower part of the mast from ever leaning aft. If you have a backstay adjuster, the aft lowers should be slightly eased, or even somewhat slack if you're a racer. The aft lowers permit the lower part of the mast to bend forward slightly when the backstay adjuster is tensioned.

If the boat has no backstay adjuster, then the aft lowers can be snugged down, with no slack.

If your only concern is from a metal fatigue point of view, then it is always best that the metal never flex, but, if you are interested in maximizing boat performance, then you will be willing to accept a little flexing, with the understanding that it might require you to replace the shroud a little sooner than otherwise.

Edited by - Steve Milby on 09/07/2014 15:01:08
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