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 Hatch gasket repair		  New Topic  Topic Locked
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Tomas Kruska
Admiral

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Czech Republic
522 Posts
Initially Posted - 09/25/2011 :  11:57:09  Show Profile  Visit Tomas Kruska's Homepage
This weekend I was replacing the old forward hatch and the pop-top gasket.
I've ordered this white EVA foam gasket from CD http://www.catalinadirect.com/index.cfm?fuseaction=product.display& product_ID=1307 but I have to say its completly useless. Its too much high density so the forward hatch is unable to close. And even if closed, it does not seal as it should. What a waste of money

So I ordered localy and relatively cheap the EPDM rubber D profile used for industry sealing.
- 21x17 mm with self adhesive side.

Then I just semi-cut the profile to make the corners so It's all in one piece. It nicely adapts and the hatch is easy to close.

Here is the picture of the forward hatch


This hatch with the pop-top is water tight again.

PS: The longest part was to get out all that old junk. Uff.
Dalpol Phobos 21, 2013, Sole Mio, hull #27, current adventures - We sail Phobos 21

PO of Catalina C25, 1978, High Anxiety, hull #701, SR, FK, L-dinette, inboard diesel Volvo Penta MD2010C w/saildrive - more info
Edited by - Tomas Kruska on 09/25/2011 11:58:50

delliottg
Former Mainsheet C250 Tech Editor

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USA
4479 Posts
Response Posted - 09/25/2011 :  12:01:58  Show Profile  Visit delliottg's Homepage
Nice clean install!
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Dave5041
Former Mainsheet Editor

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USA
3754 Posts
Response Posted - 09/25/2011 :  17:49:51  Show Profile
I'm glad you posted. I was thinking of replacing my gaskets too. I'll go for a softer, locally acquired material for my forward hatch, or maybe for both.
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Tomas Kruska
Admiral

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Czech Republic
522 Posts
Response Posted - 09/26/2011 :  03:48:09  Show Profile  Visit Tomas Kruska's Homepage
Dave, I suppose you have the model with molded groove for gasket?
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DaveR
Master Marine Consultant

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USA
2015 Posts
Response Posted - 09/26/2011 :  06:38:23  Show Profile  Visit DaveR's Homepage
Very nice job Thomas ..... as usual!
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NCBrew
Captain

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USA
338 Posts
Response Posted - 09/26/2011 :  13:01:27  Show Profile
<blockquote id="quote"><font size="1" face="Verdana, Arial, Helvetica" id="quote">quote:<hr height="1" noshade id="quote"><i>Originally posted by Tomas Kruska</i>
<br />This weekend I was replacing the old forward hatch and the pop-top gasket.
I've ordered this white EVA foam gasket from CD http://www.catalinadirect.com/index.cfm?fuseaction=product.display& product_ID=1307 but I have to say its completly useless. Its too much high density so the forward hatch is unable to close. And even if closed, it does not seal as it should. What a waste of money

So I ordered localy and relatively cheap the EPDM rubber D profile used for industry sealing.
- 21x17 mm with self adhesive side.

Then I just semi-cut the profile to make the corners so It's all in one piece. It nicely adapts and the hatch is easy to close.

Here is the picture of the forward hatch


This hatch with the pop-top is water tight again.

PS: The longest part was to get out all that old junk. Uff.
<hr height="1" noshade id="quote"></font id="quote"></blockquote id="quote">

I wish I had seen your post before I spent $38.00 at CD. I put it in but can hardly close the hatch. We will see it it is leakproof
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Dave5041
Former Mainsheet Editor

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USA
3754 Posts
Response Posted - 09/26/2011 :  14:01:59  Show Profile
Yes I do Tomas, but I don't think it will be a problem.
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redeye
Master Marine Consultant

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3474 Posts
Response Posted - 09/27/2011 :  04:11:51  Show Profile
&lt;&lt; white EVA foam gasket from CD &gt;&gt;

I thought the gasket material was designed for the poptop. Fits in the poptop gasket gutter and dense enough to conform to the weight.

Not designed for the hatch gasket, as you found, it is too thick for that application.
Edited by - redeye on 09/27/2011 04:12:25
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froell56
Deckhand

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USA
14 Posts
Response Posted - 09/27/2011 :  15:27:33  Show Profile
So, where did you get the D profile gasket material? Home supply store? Hardware store?
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Tomas Kruska
Admiral

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Czech Republic
522 Posts
Response Posted - 09/29/2011 :  00:53:05  Show Profile  Visit Tomas Kruska's Homepage
<blockquote id="quote"><font size="1" face="Verdana, Arial, Helvetica" id="quote">quote:<hr height="1" noshade id="quote"><i>Originally posted by froell56</i>
<br />So, where did you get the D profile gasket material? Home supply store? Hardware store?
<hr height="1" noshade id="quote"></font id="quote"></blockquote id="quote">

Just googled and found local manufacturer of window's gaskets. I bet you will find the same in US.
Mine is from this kind of rubber http://en.wikipedia.org/wiki/EPDM_rubber.
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Notice: The advice given on this site is based upon individual or quoted experience, yours may differ.
The Officers, Staff and members of this site only provide information based upon the concept that anyone utilizing this information does so at their own risk and holds harmless all contributors to this site.